Lithium metal is a promising anode material for next-generation rechargeable batteries, but non-uniform electrodeposition of lithium is a significant barrier. These non-uniform deposits are often referred to as lithium “dendrites,” although their morphologies can vary. We have surveyed the literature on lithium electrodeposition through three classes of electrolytes: liquids, polymers and inorganic solids. We find that the non-uniform deposits can be grouped into six classes: whiskers, moss, dendrites, globules, trees, and cracks. These deposits were obtained in a variety of cell geometries using both unidirectional deposition and cell cycling. The main result of the study is a figure where the morphology of electrodeposited lithium is plotted as a function of two variables: shear modulus of the electrolyte and current density normalized by the limiting current density. We show that specific morphologies are confined to contiguous regions on this two-dimensional plot.

Optimizing electrolyte performance is crucial for the widespread adoption of electrochemical energy storage. We demonstrate that limiting current provides a robust criterion for determining the optimum electrolyte. Experiments were conducted on rigid block copolymer electrolytes comprising mixtures of polystyrene-block-poly(ethylene oxide) copolymer (SEO) and lithium bis(trifluoromethanesulfonyl) imide salt (LiTFSI) over a salt concentration range from rav = 0.04 to rav = 0.20 (rav is the molar ratio of lithium ions to ethylene oxide). We show that the maximum limiting current density is 4.3 mA cm−2 at rav = 0.12. The dependence of limiting current on salt concentration is in good agreement with predictions from Newman's concentrated solution theory with no adjustable parameters.

There is a growing demand for higher energy density lithium batteries. One approach for addressing this demand is enabling lithium metal anodes. However, nucleation and growth of electronically conductive protrusions, which cause short circuits, prevent the use of this technology with liquid electrolytes. The use of rigid solid electrolytes such as polystyrene-b-poly(ethylene oxide) electrolytes is one solution. An additional requirement for practical cells is needed to use electrolytes with high salt concentration to maximize the flux of lithium ions in the cell. The first systematic study of the effect of salt concentration on the morphology of electrodeposited lithium through a rigid block copolymer electrolyte is presented. The nature, areal density, and morphologies of defective lithium deposits created during galvanostatic cycling of lithium-lithium symmetric cells were determined using hard X-ray microtomography. Cycle life decreases rapidly with increasing salt concentration. X-ray microtomography reveals the presence of multiglobular protrusions, which are nucleated at impurity particles at low salt concentrations; here, the areal density of defective lithium deposits was independent of salt concentration. At the highest salt concentration, this density increases abruptly by a factor of about 10, and defects were also nucleated at locations where no impurities were visible.

Growing demand for rechargeable batteries with higher energy densities has motivated research focused on enabling the lithium metal anode. A prominent failure mechanism in such batteries is short circuiting due to the uncontrolled propagation of lithium protrusions that often have a dendritic morphology. In this paper, the electrodeposition of metallic lithium through a rigid polystyrene-b-poly(ethylene oxide) (PS-b-PEO or SEO) block copolymer electrolyte was studied using hard X-ray microtomography. In this system, protrusions were approximately ellipsoidal globules: we take advantage of this simple geometry to quantify their growth as a function of polarization time and electrolyte salt concentration. The growth of 47 different globules was tracked with time to obtain average velocities of globule growth into the electrolyte. The globule diameter was a linear function of globule height in the electrolyte with a slope of about 6, independent of time and electrolyte salt concentration.

Hybrid organic-inorganic block copolymer electrolytes are of interest to enable batteries containing lithium metal anodes. The conductive block is a standard polymer electrolyte of poly(ethylene oxide) and the mechanically rigid block is an inorganic poly(acryloisobutyl polyhedral oligomeric silsesquioxane) polymer. In this paper, we compare a poly(acryloisobutyl polyhedral oligomeric silsesquioxane)-b-poly(ethylene oxide)-b-poly(acryloisobutyl polyhedral oligomeric silsesquioxane) (POSS-PEO-POSS) triblock copolymer and a poly(ethylene oxide)-b- poly(acryloisobutyl polyhedral oligomeric silsesquioxane) (PEO-POSS) diblock copolymer mixed with lithium bis(trifluoromethanesulfonyl)imide salt. We have experimentally measured the limiting current density in lithium symmetric cells containing hybrid organic-inorganic electrolytes at 90 °C. The cells were polarized at a large range of applied current density. The diblock copolymer electrolyte exhibited a clear plateau in cell potential at all current densities below the limiting current density. At low applied current density, the triblock copolymer electrolyte also exhibited a clear plateau in cell potential. At currents approaching the limiting current density, the triblock copolymer electrolyte exhibited an underdamped potential profile. The cell potential did not reach a plateau at current densities above the limiting current in both systems. The diblock and triblock copolymer electrolytes were fully characterized using electrochemical methods to determine the ionic conductivity, cation current fraction, salt diffusion coefficient, and open circuit voltage as a function of salt concentration. Cell potential and salt concentration as functions of position in the cell at various current densities were calculated using Newman's concentrated solution theory. The theoretical limiting current density was calculated to be the current density at which salt is depleted at the cathode. We see quantitative agreement between experimental measurements and theoretical predictions for the limiting current density in the diblock copolymer electrolyte which has an ordered structure at all salt concentrations, while the experimental limiting current density is lower than the theoretical prediction for the triblock copolymer electrolyte, which exhibits a disordered morphology at high salt concentrations.

Successful prevention of lithium dendrite growth would enable the use of lithium metal as an anode material in next-generation rechargeable batteries. Mechanically stiff block copolymer electrolytes have been shown to prolong the life of lithium metal cells by partially suppressing lithium dendrite growth. However, impurity particles that are invariably present in the lithium metal nucleate electrodeposition defects that eventually lead to short circuits. In this study, we use X-ray tomography to study the morphology of electrodeposited lithium in symmetric cells containing a block copolymer electrolyte. An "electrochemical filtering" treatment was performed on these cells to reduce the concentration of impurity particles near the electrode-electrolyte interface, and cells were cycled to determine the effects of the treatment on lifetime. Depending on the treatment details, the average charge passed before failure was improved by 30-400%. For a cell in which the treatment was most effective, the cycle life was increased by more than an order of magnitude, and the measured number of deposition defects per area was negligible. Other treated cells, however, in which the treated lithium was imperfect, had a higher number of deposition defects per area compared to control cells. A majority of the deposition defects in treated cells were confined within the electrodes. In contrast, most of the deposition defects seen in the control cells were protrusions that invaded the electrolyte phase. The increased lifetime in these imperfectly treated cells was not due to a reduction in the number of deposition defects per area, but rather due to the differences in defect morphology. These results motivate the development of deposition defect- and impurity-free lithium metal electrodes.

A promising approach for enabling rechargeable batteries with significantly higher energy densities than current lithium-ion batteries is by deploying lithium-metal anodes. However, the growth of lithium protrusions during charging presents significant challenges. Since these protrusions are often branched and filamentous in conventional liquid electrolytes, this problem is referred to in the literature as the “dendrite problem”. While solid electrolytes have the potential to solve this problem, protrusions grow in all electrolytes when the current density exceeds a critical value. Fundamentally understanding the formation is necessary to develop a rational approach for increasing the critical current density, but it is challenging due to the complex interplay between electrochemical and material properties. The diameters and heights of protrusions on lithium-metal anodes stabilized by a rigid block copolymer electrolyte were measured in situ by synchrotron hard X-ray microtomography. The diameter of the shorting protrusions increased linearly with increasing electrolyte thickness. Further, a universal linear relationship between protrusion height and diameter of both shorting and non-shorting protrusions was observed. A model based on the concentrated solution theory was used to establish the electrochemical and mechanical sources for our observations. The computational analysis indicates that elastic and plastic deformation of both the lithium metal and the polymer are important to describe protrusion growth. Both stress-induced current density effects due to the deformation of the electrolyte near the protrusion and plastic deformation of lithium metal combine to give the counterintuitive result: the fastest-growing protrusions have the largest diameter.

Lithium metal is a high-energy-density battery electrode material, but the largely irreversible growth of lithium protrusions on an initially planar electrode during cycling makes it unsuitable for incorporation into a commercial battery. In this study, a lithium electrode with globular protrusions was stripped electrochemically, and the local morphology of the electrode as a function of time was determined by hard X-ray tomography. We demonstrate that globules are preferentially stripped compared to a planar electrode in our system, which incorporates a nanostructured block copolymer electrolyte. We report current density at the electrode as a function of micron-scale position and time. The local current density during the electrode healing process calculated from a reference frame at the electrode/electrolyte interface provides insight into the driving forces responsible for selective stripping of the globule. These results imply the possibility of discharging protocols that may return a lithium electrode to its initial planar state.

The limiting current is an important transport property of an electrolyte as it provides an upper bound on how fast a cell can be charged or discharged. We have measured the limiting current in lithium-lithium symmetric cells with a standard polymer electrolyte, a mixture of poly(ethylene oxide) and lithium bis(trifluoromethane) sulfonamide salt at 90°C. The cells were polarized with increasing current density. The steady-state cell potential was a smooth function of current density until the limiting current was exceeded. An abrupt increase in cell potential was taken as an experimental signature of the limiting current. The electrolyte mixture was fully characterized using electrochemical methods to determine the conductivity, salt diffusion coefficient, cation transference number, and thermodynamic factor as a function of salt concentration. We used Newman’s concentrated solution theory to predict both cell potential and salt concentration profiles as functions of position in the cell at the experimentally applied current density. The theoretical limiting current was taken to be the current at which the calculated salt concentration at the cathode was zero. We see quantitative agreement between experimental measurements and theoretical predictions for the limiting current. This agreement is obtained without resorting to any adjustable parameters.

Next-generation electrolytes for lithium batteries must be able to conduct ions at sufficiently high current densities; yet this regime is rarely studied directly. The limiting current density of an electrolyte quantifies the highest possible rate of ion transport under an applied dc potential. Herein, we report on the limiting current density in twelve nanostructured polystyrene-block-poly(ethylene oxide) (PS-b-PEO, or SEO) copolymer electrolytes. We find that the limiting current at a given salt concentration increases systematically with increasing volume fraction of the PEO block (φEO). In contrast, the effective-medium theory, commonly used to analyze conductivity in block copolymer electrolytes, predicts that limiting current is independent of φEO. To resolve this conundrum, the ionic conductivity, the mutual diffusion coefficient of the salt, and the steady-state current fraction of the block copolymer electrolytes were measured. These measurements enable predictions of limiting current with no adjustable parameters using the concentrated solution theory. We found quantitative agreement between experimentally measured limiting current densities and predictions based on the concentrated solution theory. This work sheds light on how to reliably measure and predict limiting current density in composite electrolytes.