Several methods to prevent fuel starvation in solid oxide fuel cells are developed and investigated. Fuel starvation can occur during transients, if fuel is consumed in the fuel cell faster than it can be supplied by the fuel processing and delivery system. It is demonstrated through simulation that fuel depletion can occur in the fuel cell if no corrective action is employed. Fuel starvation can be prevented by the use of rate limiters, reference governors, and modifications to the fuel-flow controller. The various methods to prevent fuel depletion within the fuel cell are developed and compared. Analysis indicates that reference governors can avoid hydrogen depletion with much less of an impact on transient load following capability than rate limiters. Hence, various reference governors ranging in level of fidelity were developed and compared for performance. It was further demonstrated that with knowledge of the fuel preprocessor response, it is possible to manipulate the fuel flow to minimize reformer flow dynamics, minimizing the need to govern the fuel cell transient capability. © 2008 Elsevier B.V. All rights reserved.

A novel SOFC system control strategy has been developed for rapid load following. The strategy was motivated from the performance of a baseline control strategy developed from control concepts in the literature. The basis for the fuel cell system control concepts are explained by a simplified order of magnitude time scale analysis. The control concepts are then investigated in a detailed quasi-two-dimensional integrated dynamic system model that resolves the physics of heat transfer, chemical kinetics, mass convection and electrochemistry within the system. The baseline control strategy is based on the standard operating method of constant utilization with no control of the combustor temperature. Simulation indicates that with this control strategy large combustor transients can take place during load transients because the fuel flow to the combustor increases faster than the air flow. To alleviate this problem, a novel control structure that maintains the combustor temperature within acceptable ranges without any supplementary hardware was introduced. The combustor temperature is controlled by manipulating the current to change the combustor inlet stoichiometry. The load following capability of SOFC systems is inherently limited by anode compartment fuel depletion during the time of fuel delivery delay. This research indicates that future SOFC systems with proper system and control configurations can exhibit excellent load following characteristics. © 2007 Elsevier B.V. All rights reserved.

A theoretical solid oxide fuel cell-gas turbine hybrid system has been designed using a Capstone 60 kW micro-gas turbine. Through simulation it is demonstrated that the hybrid system can be controlled to achieve transient capability greater than the Capstone 60 kW recuperated gas turbine alone. The Capstone 60 kW gas turbine transient capability is limited because in order to maintain combustor, turbine and heat exchangers temperatures within operating requirements, the Capstone combustor fuel-to-air ratio must be maintained. Potentially fast fuel flow rate changes, must be limited to the slower, inertia limited, turbo machinery air response. This limits a 60 kW recuperated gas turbine to transient response rates of approximately 1 kW s-1. However, in the SOFC/GT hybrid system, the combustor temperature can be controlled, by manipulating the fuel cell current, to regulate the amount of fuel sent to the combustor. By using such control pairing, the fuel flow rate does not have to be constrained by the air flow in SOFC/GT hybrid systems. This makes it possible to use the rotational inertia of the gas turbine, to buffer the fuel cell power response, during fuel cell fuel flow transients that otherwise limit fuel cell system transient capability. Such synergistic integration improves the transient response capability of the integrated SOFC gas turbine hybrid system. Through simulation it has been demonstrated that SOFC/GT hybrid system can be developed to have excellent transient capability. © 2007 Elsevier B.V. All rights reserved.