Polyethylene, PE, is a crystalline solid with a relatively high melting temperature, and it exhibits excellent solvent resistance at room temperature. In contrast, polydimethylsiloxane, PDMS, is a rubbery polymer with an ultralow glass transition temperature and poor solvent resistance. PE-PDMS block copolymers have the potential to synergistically combine these disparate properties. In spite of this potential, synthesis of PE-PDMS block copolymers has not been widely explored. We report a facile route for the synthesis of well-defined polyethylene-b-polydimethylsiloxane-b-polyethylene (EDE) triblock copolymers. Poly(1,4-butadiene)-b-polydimethylsiloxane-b-poly(1,4-butadiene) (BDB) copolymer precursors were synthesized by anionic polymerization, followed by diimide-based hydrogenation. Under the standard hydrogenation conditions established by the work of Hahn, the siloxane bond undergoes scission resulting into significant degradation of the PDMS block. Our main accomplishment is the discovery of reaction conditions that avoid PDMS degradation. We used mechanistic insight into arrive at the optimal hydrogenation conditions, and we established the efficacy of our approach by successfully synthesizing a wide variety of block copolymers with total molecular weights ranging from 124 to 340 kg/mol and PDMS volume fractions ranging from 0.22 to 0.77. © 2014 American Chemical Society.

A series of poly(styrene-b-dimethylsiloxane-b-styrene) (SDS) triblock copolymers with molecular weights ranging from 55 to 150 kg/mol and polydimethylsiloxane (PDMS) volume fractions ranging from 0.59 to 0.83 were used to fabricate membranes for ethanol/water separation by pervaporation. The rigid polystyrene (PS) microphase provides the membrane with structural integrity, while the rubbery PDMS microphase provides nanoscale channels for ethanol transport. We use a simple model to study the effect of morphology and PDMS volume fraction on permeabilitites of ethanol and water through the block copolymer membranes. We defined normalized permeabilities of ethanol and water to account for differences in morphology and PDMS volume fraction. We found that the normalized ethanol permeability in SDS copolymers was independent of the total polymer molecular weight. This is qualitatively different from what was previously reported for poly(styrene-b-butadiene-b-styrene) (SBS) membranes, where the normalized ethanol permeability was found to be a sensitive function of total molecular weight [J. Membr. Sci. 2011, 373, 112]. We demonstrate that this is due to differences in the Flory-Huggins interaction parameter (χ) for the two systems. When χN is less than 100 (N is the number of segments per chain), the two microphases are weakly segregated, and the presence of glassy PS segments in the transporting microphase impedes ethanol transport. When χN exceeds 100, the two microphases are strongly segregated and the glassy PS segments do not mix with the transporting phase. We compare these results with normalized ionic conductivity data previously reported for mixtures of a lithium salt and polystyrene-b-poly(ethylene oxide) (SEO). Evidence suggests that the product χN governs the transport of widely different species such as ethanol and lithium salts through block copolymer membranes. Surprisingly, the normalized permeability of water is independent of total molecular weight for both SDS and SBS block copolymers. © 2013 American Chemical Society.

Base-stable amphiphilic diblock copolymers with a polydiallyl dimethyl ammonium hydroxide block were synthesized and characterized to quantify hydroxide-ion transport in the hydrated state; polystyrene was the hydrophobic block. The challenge of synthesizing a copolymer comprising blocks with very different solubility behaviors was addressed by a combination of reversible addition fragmentation chain transfer polymerization and ion metathesis. Both monomers used in the polymerization are commercially available on industrial scales. Hydroxide-ion conductivities of 0.8 mS/cm were achieved in hot-pressed membranes immersed in water at room temperature despite relatively low water uptake (4.2 water molecules per hydroxide ion). The stability of the polydimethyl ammonium hydroxide chains was investigated in 2 M NaOD at 60 °C. 1H NMR spectroscopy studies showed no detectable degradation after 2000 hours. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017, 55, 2243–2248.

Free-volume of polymers governs transport of penetrants through polymeric films. Control over free-volume is thus important for the development of better membranes for a wide variety of applications such as gas separations, pharmaceutical purifications and energy storage. To date, methodologies used to create materials with different amounts of free-volume are based primarily on chemical synthesis of new polymers. Here we report a simple methodology for generating free-volume based on the self-assembly of polyethylene-b-polydimethylsiloxane-b-polyethylene triblock copolymers. We have used this method to fabricate a series of membranes with identical compositions but with different amounts of free-volume. We use the term artificial free-volume to refer to the additional free-volume created by self-assembly. The effect of artificial free-volume on selective transport through the membranes was tested using butanol/water and ethanol/water mixtures due to their importance in biofuel production. We found that the introduction of artificial free-volume improves both alcohol permeability and selectivity.

We introduce the use of block copolymer membranes for an emerging application, "drug capture". The polymer is incorporated in a new class of biomedical devices, referred to as ChemoFilter, which is an image-guided temporarily deployable endovascular device designed to increase the efficacy of chemotherapy-based cancer treatment. We show that block copolymer membranes consisting of functional sulfonated polystyrene end blocks and a structural polyethylene middle block (S-SES) are capable of capturing doxorubicin, a chemotherapy drug. We focus on the relationship between morphology of the membrane in the ChemoFilter device and efficacy of doxorubicin capture measured in vitro. Using small-angle X-ray scattering and cryogenic scanning transmission electron microscopy, we discovered that rapid doxorubicin capture is associated with the presence of water-rich channels in the lamellar-forming S-SES membranes in aqueous environment.