We have successfully developed bulk-metallic glass (BMG) composites reinforced with intertwined dendritic alumina, inspired by the structure of nacre (Abalone shells). We harness the dendritic growth of ice crystals in a thermal gradient to assemble an alumina with dendritic pore architecture, which is then infiltrated with BMG-forming melt to make a bioinspired, micrometer-scale, intertwined BMG-alumina composite. The composite exhibits ultra-high strength with exceptional relative compressive strength, far better than ceramic particulate BMG composites. The method presented here can be further exploited to produce novel BMG composites with excellent mechanical properties.

Bioinspired ceramics with micron-scale ceramic "bricks" bonded by a metallic "mortar" are projected to result in higher strength and toughness ceramics, but their processing is challenging as metals do not typically wet ceramics. To resolve this issue, we made alumina structures using rapid pressureless infiltration of a zirconium-based bulk-metallic glass mortar that reactively wets the surface of freeze-cast alumina preforms. The mechanical properties of the resulting Al₂O₃ with a glass-forming compliant-phase change with infiltration temperature and ceramic content, leading to a trade-off between flexural strength (varying from 89 to 800 MPa) and fracture toughness (varying from 4 to more than 9 MPa·m^½). The high toughness levels are attributed to brick pull-out and crack deflection along the ceramic/metal interfaces. Since these mechanisms are enabled by interfacial failure rather than failure within the metallic mortar, the potential for optimizing these bioinspired materials for damage tolerance has still not been fully realized.