The Canted-Cosine-Theta (CCT) technology has the potential, by its intrinsic stress-management, to lower coil stresses in high-field accelerator magnets. This is especially relevant for Nb3Sn magnets, which may be subject to irreversible degradation if the coil stresses exceed critical values. The internal structure of CCT coils, however, dilutes the engineering current density. For an efficient design, the internal structure, therefore, needs to be reduced to the limit given by the computer-numerical-control machining capabilities. In that case, however, additional mechanical stiffness must be provided by an external mechanical structure. The mechanical structure for the Paul Scherrer Institut (PSI) CCT program, which is described in this paper, is based on the bladder and key concept. The CCT-specific deviations from the prevalent bladder and key implementations are discussed. In addition, a two-dimensional and three-dimensional analysis in all stages of loading, cooling, and powering of the first PSI magnet prototype, as well as a tolerance analysis, is reported.

Canted-cosine-theta (CCT) technology has been studied for its suitability for a future-circular-collider (FCC) main dipole in terms of magnetic and mechanical performance, elec-trothermal protectability, as well as efficiency. In this paper, we present lessons learnt from our search for efficient CCT solutions by means of two-dimensional (2-D) magnetic and mechanical simulations, discuss the 3-D periodic mechanical model, as well as 3-D electromagnetic analysis of the end regions. Temperature and voltage distributions during a quench under simplifying assumptions are discussed, and the magnet’s efficiency is compared to that of other contenders in the FCC design study. The results qualify the CCT design as a contender for the FCC main dipole.