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Leaching of niobium- and REE-bearing iron ores: Significant reduction of H2SO4consumption using SO2and activated carbon

  • Author(s): Ribagnac, P
  • Deblonde, GJP
  • Blancher, SB
  • Lengagne, L
  • Donati, L
  • Malimba, C
  • Courtaud, B
  • Weigel, V
  • Beltrami, D
  • et al.
Abstract

© 2017 Elsevier B.V. An innovative process was developed for the leaching of niobium- and rare earth elements-bearing pyrochlores ores and the subsequent separation of Nb from the REE. Compared to the conventional Nb hydrometallurgical methods, the proposed leaching process is based on a triphasic system: H2SO4(aq)-SO2(g)-activated carbon/ore. The implementation of this leaching step allows the selective dissolution of the non-valuable phases while significantly reducing the H2SO4consumption. The results obtained in continuous operation, at the pilot scale, show a reduction of the sulfur consumption by 48% when compared to the classical H2SO4pasting-roasting process. The presence of activated carbon, at concentration as low as 0.4% (w/w), was found to considerably fasten the dissolution reactions and allows optimizing the SO2utilization to a nearly quantitative rate. The triphasic leaching also affords concentrating the Nb stream which decreases the energy consumption of the down-stream operations and especially for the subsequent Nb-REE-bearing pyrochlores roasting step. The process was optimized at the laboratory scale and then tested in continuous operation for 15 days at a flow of 15 kg h−1of dry equivalent of non-magnetic Nb-REE pyrochlore ore from the Gabonese Mabounié deposit and the equivalent of 8.25 kg h−1of H2SO4and 0.15 kg h−1of activated carbon.

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