Carbon fiber reinforced polymer (CFRP) is widely used in space support structures for its exceptional mechanical properties, yet its weakness in the transverse
direction due to resin matrix limitations remains a significant challenge [1,19]. This study
investigates the effectiveness of incorporating carbon nanotube (CNT) sheets to
enhance the flexural strength of thin-walled unidirectional CFRP tubes. Results
demonstrate a remarkable 115% increase in flexural strength compared to tubes
composed solely of unidirectional carbon fiber, highlighting the potential of CNT sheets
in mitigating delamination and improving mechanical performance.
However, analysis of the fiber volume fraction (FVF) reveals a lower-than
expected value of approximately 40%, attributed to significant resin trapping between
ii
layers. This finding underscores the need for alternative manufacturing methods, such
as pultrusion, to address resin entrapment and improve FVF.
These findings have important implications for the design and fabrication of
CFRP structures in aerospace applications. Future research efforts will focus on
optimizing manufacturing techniques to enhance FVF and further improve the
mechanical properties of CFRP tubes.