Many industrial manufacturing processes are moving towards continuous production methods. These methods typically involve flowing liquids or moving materials from one step of
the process to another continuously, as opposed to traditional, batch production where steps of
the process occur in large immobile containers. The use of continuous manufacturing methods
in chemical products, for example, is highly desirable, as increases in product yields and higher
energy efficiencies are achieved. When designed and correctly implemented, these methods
typically require less interaction with people and improve product quality control. With
continuous manufacturing comes the need for inline process monitoring and control. This is
typically performed with simple sensors (pressure, temperature, flow meters) or with advanced
analytical devices. Together, the sensors and devices fall under the classification of a process
analytical technology (PAT). The use of PATs is essential in success of continuous manufacturing
processes, and advancements in spectroscopic PATs specifically allows for the implementation of
new continuous manufacturing processes in historically batch-mode industries.
Substantial development and use of spectroscopic PATs in continuous production has
already happened with Raman and infrared spectroscopies. Nuclear magnetic resonance (NMR)
PATs, however, have lagged behind these other spectroscopies. This is largely because much of
the innovation in NMR has pushed the technology into using large, expensive, high-field,
cryogenic magnets. These instruments, while powerful for molecular studies, are ill-equipped for
in-line industrial environments. The samples studied with these instruments must conform to the
geometric limitations of the instruments, and the instruments themselves cannot be near any
ferromagnetic materials. Lower field benchtop systems have another set of issues, as they are limited to small sample volumes and low fluid velocities. Finally, most of these systems are
concerned with analyzing the sample on a molecular level, which is completely useless for
studying complex aqueous mixtures during process.
This work details the efforts involved in advancing the use of portable NMR relaxometry
for process monitoring in flowing aqueous industrial systems. NMR relaxometry is advantageous
for monitoring flowing systems as it is nondestructive, can be used to study complex mixtures
inside pipes of various metal and plastic materials, and does not require a large superconducting
magnet. Unfortunately, the technique does suffer from low signal to noise ratios and has limited
past development for in-line industrial systems. Nevertheless, NMR relaxometry has the
potential to be an inexpensive, powerful PAT once the development work is done.
Chapter one discusses the fundamentals of NMR and describes two common pulse
sequences for measuring the relaxation properties of protons. Chapter two shows evidence
supporting the use of NMR relaxometry measurements for process monitoring of biomass
pretreatment by ultrasound cavitation. The results show that relaxometry measurements are
indicative of process outcomes, and that the measurements can be performed during flow.
Successful performance of the measurements during flow is needed because the scale up process
of cavitation pretreatment switches from ultrasound batch-mode to hydrodynamic flow-mode
cavitation.
Chapter three addresses the issues associated with performing NMR measurements on
systems undergoing turbulent flow. A turbulent aqueous environment is the ideal industrial
system to study since water is the preferred solvent in most cases, yet most established NMR protocols fail to give useful information in these environments. This chapter explores alternative
and forgotten techniques that work well in turbulent aqueous environments. The chapter
concludes with examples of using these techniques to monitor aqueous sawdust extraction with
hydrodynamic cavitation.
Chapter four proposes a 3D printed solution to address the low signal to noise issue
associated with using NMR relaxometry to study fast flowing aqueous systems. Details for a
portable, industrial ready system are shown, along with attempts to use Earth’s magnetic field in
place of a permanent magnet for analysis.