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Design-for-manufacture, fabrication, and assembly of an all-reflective freeform microscope objective
- Bauer, Aaron;
- Hanninen, Adam M;
- Clark, Stephan;
- Ferguson, Matthew;
- Nikolov, Daniel;
- Potma, Eric O;
- Rolland, Jannick P
Published Web Location
https://doi.org/10.37188/lam.2026.113Abstract
All-reflective microscope objectives offer distinct advantages for microscopy techniques that operate across widely separated spectral bands. However, designing a high-numerical-aperture (NA), unobscured, all-reflective objective that is manufacturable remains a substantial challenge, requiring early integration of fabrication considerations into the optical design process. In this work, we present design-for-manufacture strategies for a 0.65-NA unobscured all-reflective microscope objective enabled by freeform optics. These strategies include minimizing freeform departures, desensitization optimization, and a stray-light analysis. Concepts for mounting and assembly are also introduced and implemented, culminating in the successful fabrication and imaging demonstration of the first system of its kind.
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